Empire Precision Plastics

Weigh the difference Empire Precision can make in your next project. From design and technical support to our thoughtful customer service, we can meet your needs.

 

Quick – Check List

It is not easy evaluating injection molding suppliers; the easiest way is to assess the value in a head-to-head comparison. Our helpful Quick-Check comparison list details Empire Precisions full service capabilities.

It is structured to help you make an informed decision. Where will your program need an extra edge – design support, quality, technology, time-to-market, cost efficiency – Empire can help you move ahead.

Design & Technical Support

Advance Project Team to review program requirements, tooling options achieves project time, cost & performance objectives. Empire is strongly committed to early supplier involvement programs

Full service computer aided engineering support

Confidentiality – our customers trust us with their most sensitive projects. Your trade secrets are safe with Empire.

Unigraphics NX4, SolidWorks 2006, MasterCam Solids CAD/CAM systems with STEP/DXF/Parasolid/IGES translations capabilities via our secure FTP site.

Material Flow, Part Shrinkage & Warpage Analysis.

Tool Building & Support

In-house tool building using progressive mold building techniques such as high-speed machining, light’s out manufacturing.

Strategic Relationships with local, regional and international tooling suppliers.

Tool Service program for preventative maintenance, repair & service programs for our customer’s tools staffed by a dedicated mold maintenance group staffed with journeymen toolmakers.

Dedicated machines to fine tune and statistically qualify new and transfer tools.

Manufacturing engineering support with experts in tooling, quality assurance, scientific molding and assembly.

Single Location

Empire is a specialist in small and close tolerance parts and assemblies. Our customers span from North America, Europe and Asia. When you company is faced with a challenging program it is worthwhile to see the experts at Empire.

Fully integrated Enterprise Resource Planning (ERP) system.

Real-time production process monitoring.

Assembly: automated, semi-automated, manual.

Over 30 hydraulic, advance hydraulic and electric molding machines, vertical and horizontal clamping, process control monitoring with diverter chute machinery.

Robotic part and runner system removal.

Employee Expertise: Degreed Plastic Engineering, Mechanical Engineers, Journeyman Toolmakers, Journeyman Process Technician, Strong Internal Training Program, Professional Management Team with active ownership involvement.

Specialized Molding Processes

Advanced Processes: Insert molding, over molding, conventional, fine-tolerance, high temperature (melt to 800o F), MuCell & Nitroject.

Progressive Quality Systems

Quality Management System is fully integrated into the ERP software for record retention of quality and problem.

ISO-9001:2000 Certified, QS 9000 Compliant, PPAP, APQP

Well stocked Quality Laboratory with fully programmable Zeiss CMM and vision measurement system.

Quality training for employees.

Six Sigma Continuous Improvement

Design of Experiments & Statistical process capability studies.

Mold cavity pressure / temperature real-time process monitoring.

Customer Service

24/7 Operation with Just-In-Time and KanBan capability.

Vendor Managed Inventory and production planning capabilities.

Responsive dedicated staff with a problem solving attitude.

After-sales support with Continuous Improvement (Kaizen), problem solving & root cause analysis.

Flexibility – small precision part molding with a redundancy of similar dosage sizes for small and micro part molding.