Design and Technical Support

Advance Project Team reviews your requirements and tooling options to achieve your project’s time, cost and performance objectives. Empire Precision is strongly committed to early supplier involvement programs.

Full service computer aided engineering support

Confidentiality – our customers trust us with their most sensitive projects. Your trade secrets are safe with Empire Precision.

Unigraphics NX5, SolidWorks 2009, MasterCam Solids CAD/CAM systems with STEP/DXF/Parasolid/IGES translations capabilities via our secure FTP site.

Superior material flow, part shrinkage and warpage analysis.

Tool Building and Support

In-house tool building using progressive mold building techniques such as high-speed machining and light’s out manufacturing.

Strategic Relationships with local, regional and international tooling suppliers.

Tool service program for preventive maintenance, repair and service programs for our customer’s tools. This program is staffed by a dedicated mold maintenance group including journeymen toolmakers.

Dedicated machines to fine tune and statistically qualify new and transfer tools.

Manufacturing engineering support with experts in tooling, quality assurance, scientific molding and assembly.

Single Location

Empire Precision is a specialist in small and close tolerance parts and assemblies. Our customers span from North America, Europe and Asia. When your company is faced with a challenging program it is worthwhile to see the experts at Empire Precision.

Fully integrated Enterprise Resource Planning (ERP) system.

Real-time production process monitoring.

Controlled Environment (white room) molding.

Assembly: automated, semi-automated, manual.

Nearly 40 hydraulic, advance hydraulic and electric molding machines, vertical and horizontal clamping, process control monitoring with diverter chute machinery.

Robotic part and runner system removal.

Employee expertise: Degreed plastic engineers, mechanical engineers, journeyman toolmakers, and journeyman process technician. We have a strong internal training program, and a professional management team with active ownership involvement.

Specialized Molding Processes

Advanced Processes: Insert molding, over molding, conventional, fine-tolerance, high temperature (melt to 800° F), MuCell® and NitroJect™ technologies.

Progressive Quality Systems

Quality Management System fully integrated into the ERP software for record retention of quality and problem.

ISO-9001:2000 Certified, QS 9000 Compliant, PPAP, APQP

Well-stocked quality laboratory with fully programmable Zeiss CMM and vision measurement system.

Quality training for employees.

Six S igma continuous improvement

Design of Experiments and Statistical process capability studies.

Mold cavity pressure / temperature real-time process monitoring.

Customer Service

24/7 Operation with just-in-time and KanBan capability.

Vendor-managed inventory and production planning capabilities.

Responsive, dedicated staff with a problem solving attitude.

After-sales support with continuous improvement (Kaizen), problem solving, root cause analysis.

Flexibility – small precision part molding with a redundancy of similar dosage sizes for small and micro part molding.