Our Facility

We invite you to visit Empire, an almost 70,000 square foot, New York based precision medical injection molder with complete facilities and fully capable tooling that ensures the finished quality your program demands.

Our facilities are home to 40 late-model electric, advanced hydraulic, and hydraulic molding machines, nearly 80% of which are automated. We successfully supply finished medical device assemblies and sub-assemblies using our highly automated in-house capabilities, which include:

  • Scientific Injection Molding
  • White room molding and assembly
  • Transfer programs of existing production tools
  • Polymer Optics Molding / Diamond Point Turning
  • Micro Molding – parts weight less than 1 gram
  • MuCell Process – Micro-cellular foaming
  • Thermoplastic elastomers (insert & over-mold)
  • In-house tool design and build
  • High heat / engineering material processing
  • Production intent prototypes and development
  • Ultrasonic welding & pad printing
  • Cost reduction / efficiency gain projects
  • Insert molding / over-molding
  • Multi-component molding (“2 shot”)

Learn more about transferring your tool to Empire and about our Scientific Molding process.

Compliance & Certifications

Empire utilizes IQMS Quality Medical tools and capabilities to manage compliance with quality directives and to facilitate internal communications. This IQMS module addresses the following:

  • Design, Installation, Operation and Performance Qualification (DQ/IQ/OQ/PQ)
  • Comprehensive Corrective Action/Preventive Action (CAPA)
  • Project Management utilizes APQP and PPAP applications
  • Non-conforming product review and tracking
  • Lot and serial tracking and traceability
  • Complete audit trail of manufacturing process

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